Galvanized Barrel Corrugated Iron Profiles Roll Forming Machine with Pre-cutting
INTRODUCTION:
High-quality Barrel Corrugated Iron Profiles Roll Forming Machine with Pre-cutting for making roofing and wall decoration panel is widely used in hotels, clubs, home decoration, dance halls, resorts, shopping malls, luxury houses, villas, etc, especially for India.
TECHNICAL PARAMETER:
| No. | ITEM | PARAMETER | REMARK | |
| 1 | MATERIAL | Type | Cold-rolled strip steel, galvanized sheet | |
| T.(mm) | 0.6-1.8mm | |||
| Yield Strength (Mpa) | Q235 | |||
| 2 | Forming product Width | 990mm | ||
| 3 | Forming speed (m/min) | 8-25m | Including hole | |
| 4 | (KW) | 7.5 KW | FYR | |
| 5 | Hydraulic power (KW) | 5.5 KW | FYR | |
| 6 | Collect Rack | 6m | FYR | |
| 7 | Voltage | AC380V，50Hz，3P | Customized | |
WOEKING PROCESS:
Uncoiler →Guide device → roll forming machine →shear device (including knife)→ finished product rack
LAYOUT:
COMPONENTS:
Uncoiler
1,Type Manual Expansion
2,Parameter
1) Passive discharge
2) Coil weight：< 5T
3) Coil inner D.：φ450mm-φ530mm
4) Max. Width.1300mm
5) Thickness .0.4-1.8mm
Guide device
Main Forming machines
3.1 Forming Roller：16 stations，and add Rub-roll, To make sure the surface profile no scratches.
3.2 Side Panel：T.30mm ,A3 steel Heavy duty 。
3.3 Rolling speeding: 8-25 m/min。
3.4 Roller material：#45 Steel，overall quenching, hardness HRC56-62 ℃.
3.5 Motor power：7.5KW。
3.6 Main Roller ：￠90mm，45 #。
3.7 Equipment base: 45 # H type using welded steel plate.
3.8 Transmission: chain drive.
3.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
Hydraulic shear for cutting wave panel
Collect Rack
Collect Rack can do automatic flat rack or manual rack
Below photo is automatic collect ra
Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.
PRODUCTION LINE:
| No. | Machine name | QTY | REMARK |
| 1 | Uncoiler straightener | 1 | |
| 2 | Guide device | 1 | |
| 3 | Forming machine | 1 | |
| 4 | Follow Shear | 1 | Including knife |
| 5 | Collect rack | 1 | |
| 6 | Control system | 1 |
PRODUCTION FEATURES:
Guarantee of Quality
Zhongtuo guarantee steel corrugated roofing & wall decoration panel forming machine design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.
ADVANTAGES:
1, corrosion resistance, aging resistance, long service life >25 years
The material itself has strong corrosion resistance and even no direct chemical reaction. Therefore, it is more suitable for special environments such as beaches and chemical plants.
2, the performance of silencer and heat insulation is particularly prominent
MODEL AND MEANING:
Corrugated metal sheet roofing forming machine widely applied in steel structure which using large-scale industrial building roofs and walls of modern factories, fertilizer plants, sewage treatment plants, electroplating plants, power plants, breeding plants, markets, warehouses, etc..
This kind of roofing sheet are rich in color and unique in shape, and can be decorated with various styles of buildings.
TECHNICAL PARAMETER:
| No | Item | Parameter | Remark | |
| 1 | Suitable Material | Type | galvanized steel | |
| Width(mm) | Thickness(mm) | |||
| 990mm | ||||
| customized | ||||
| Yield Strength(Mpa) | 230-350MPa | |||
| 2 | Production Speed(m/min) | about 8-25 | depend on design | |
| 3 | Roller Stations | 16 | depend design | |
| 4 | Roller Material | 45 | with quench treatment | |
| 5 | Cutting Model | Hydraulic Cutting | ||
| 6 | Power source | Type | 380V/3PH/50HZ | custmizied |
| Total Power | About 38KW | depend on design | ||
| 7 | Dimension | 10000*2000*1500 | depend on design | |
Wave panel shape and size all can be customized.
Various wave panel drawing all can be made by roll forming line